H&S Risk Assessment Implementation

Assessing the risks that people may face whilst in the course of the operation of the workplace is a vital and obligatory part of modern business.  The Management of Health and Safety at Work Regulations 1999 Regulation 3 states Every employer shall make a suitable and sufficient assessment of the risks to the health and safety of his employees to which they are exposed whilst they are at work”.
 
To assist managers in complying with this regulation, HolisTech™ Horizon includes a Health & Safety Risk Assessment (H&S RA) module that is held within the PPM and Work Order functions of the system.  The HolisTech™ Horizon H&S RA system can be used to analyse the risks involved in carrying out a PPM task or Work Order and can electronically complete the following activities:
  • Define the ‘Categories of Risk’ that may be present when a task is being carried out
  • Record the people that may be at risk when a task is being carried out
  • Define the likelihood of an accident occurring and the likely severity of injury should an accident occur whilst a task is being carried out
  • Recommend that Control Measures be put in place to control identified risks and protect the identified people
  • Allow the controlled authorisation of the Risk Assessment by competent personnel
  • Automatically append the results of the authorised Risk Assessment to work generated from HolisTech™
  • Automatically append the requisite Control Measures to work generated from HolisTech™
  • Store and manage Risk Assessment information and ensure that every repetitive PPM task subsequently issued by HolisTech™ has a full assessment, with requisite Control Measures, provided automatically

This process means that as a person physically picks work issued from HolisTech™ Horizon, a Risk Assessment of that task is immediately apparent and must be signed for as having been read. This prevents any inconsistency in individual standards and gives a baseline of security for managers who are responsible for safe working conditions.

In summary HolisTech™ Horizon makes it easier to comply with the law, allows managers to monitor and assess risks within the working environment, and ensures employees are given every opportunity to understand risk situations and minimise danger to themselves and others.

In order for HolisTech™ Horizon to electronically and automatically control the H&S RA process there are ‘set up’ requirements to be addressed and SMP Ltd. could complete this process as an option on completion of the PPM Regime Master Instruction development  process.  This would involve the completion of the activities detailed in the sections below.  SMP Ltd. could complete these activities as an option in conjunction with the implementation of the PPM elements of HolisTech™ Horizon to ensure generation of PPM work activity is fully and accurately supported by H&S RA and appropriate Control Measures.

Setting Up Risk Assessment Options  

 

The Risk Assessment options within HolisTech™ Horizon allow the following to be defined:

  • H&S RA authorisation review period (i.e. how long assessments can continue to be automatically generated by HolisTech™ Horizon before being reviewed). NB: Risk assessments must also be reviewed with a change in condition.
  • Printing parameters (i.e. whether the system will automatically append printed copies of assessments and Control Measures when PPM tasks and Work Orders are routinely generated)
  • Assessment usage parameters (i.e. options in HolisTech™ Horizon allow assessments to be copied forward through PPM Master Instruction ‘Series’ and from ‘Master Instruction level’ to ‘Work Schedule Level’ and finally to ‘Work Outstanding Level’)

SMP Ltd. can provide advice and set up the Risk Assessment Options in conjunction with designated site personnel.

 

Setting Up Risk Assessment Code Lists

 

The H&S RA Code Lists within HolisTech™ Horizon allow users to precisely define the parameters of the assessment process and of the resulting Control Measures.  Code Lists include the elements shown in the following sub-sections and SMP Ltd. proposes to set these lists up in conjunction with designated site personnel and in line with current legislation:

 

Persons at Risk

 

The ‘Persons at Risk’ Code List includes references to all persons that may be affected by work activity managed through the HolisTech™ Horizon CMMS.  The list has a core defined by legislation, but will be extended to include any other personnel groups as required.

 

Categories of Risk

 

The ‘Risk Category’ Code List includes references to all possible risk types that could be encountered during the execution of work activity managed through the HolisTech™ Horizon CMMS.  The list has a core defined by legislation, but will be extended to include any other categories as required.

 

Control Measure Details

 

Each identified ‘Risk Category’ will have a ‘Control Measure’ entered into HolisTech™ Horizon hat would be automatically appended to work activity generated by the software.  The Control Measure would be specific to the particular Risk Category concerned and would be designed to control the possibility of injury to the defined persons (i.e. from the ‘Persons at Risk’ Code List) whilst executing work activity managed through the HolisTech™ Horizon CMMS.  SMP Ltd. have a defined process for developing Control Measures that devolve responsibility for accepting the assessment and control measures to the ‘doer’ of the work activity (i.e. where legislation says this responsibility should lie), whilst allowing a feedback mechanism for non-acceptance if this is appropriate.

 

Applying Risk Assessment Settings to PPM Instructions

 

The results of the entered H&S RA ‘Options’ and ‘Code Lists’ must then be applied to the PPM Master Instructions (MIs) held within the HolisTech™ CMMS and must then be fed through to the scheduled instances of these MIs against their respective Assets (from the Asset Register).  This process would involve:

  • Reviewing the job steps of each PPM MI (i.e. at each ‘Series Level’ and for ‘Dailies’ and ‘Meters’) held within the HolisTech™ database and setting up a ‘generic’ H&S RA for the MI (i.e. identifying ‘Persons at Risk’, ‘Risk Categories’, ‘Risk Severity’ and ‘Risk Likelihood’) and then appending the relevant ‘Control Measures’ to control risks found to be sufficiently high
  • Ensuring the authorisation of the H&S RA is appropriate for the particular H&S RA
  • Applying the ‘Generic’ H&S RA set up for the PPM MI to the scheduled instance of the MI against a particular element of the HolisTech™ Asset Register
  • Reviewing the Generic H&S RA associated with the PPM MI that is scheduled against elements of the Asset Register to ensure it is still valid for the specific Asset(s) concerned (e.g. an Air Handling Unit may be located either in a roof space, or a ground floor plant room and the H&S RA may be different despite the job steps being the same for each)
Featured Clients

AB Mauri UK & Ireland

Able Breads
ABR Foods
Aircelle (SAFRAN Group)
Airflow Streamlines Ltd.
Alcan
Alcoa
Alcoa CSI UK Ltd.
Allied Bakeries 8 UK Sites
An Post 4 Sites
Apollo Fire Detectors
Artex Blue Hawk Ltd.
Artex Rawplug
Askeys Ltd.
Associated Creameries
B&Q Plc.
B&W Loudspeakers
Baker Group of Companies
Baxenden Chemicals Ltd.
BCA
Bendicks (Mayfair)
Bostik 2 Sites
Bottle Green Drinks Co.
Braces Bakery 2 Sites
Bredero Shaw
Bristol Airport
Bristol Bending Services
British American Tobacco
Bryan Donkin Ltd.
Buckingham Foods
Burlington Slate
Burn Stewart Distillers Ltd.
Calsonic Climate Control Ltd.
Cereform Ltd.
Charnwood Foods
Chevron Texaco - East Midlands Airport
Cisco Systems Int BV.
Cisco Systems UK, Europe & Middle East
City Industrial Waste
Classic Courverture
Coates Electrographics
Coates Electrographics USA
College Gwent
Constellation Europe
Couldron Foods
County Confectionery
Coutts Packaging
DAC Plant
Dairy Crest Haverfordwest
Dalgety Arable
Dartington Foods Plc
Delphi Diesel Systems
Dorset Chilled Foods
Dove Valley Ltd.
Dovecote Park
Dowty Engineered Seals
Ducal Ltd.
Eaton Aerospace
Eaton Hydraulics
Economatics (Industrial) Ltd.
Edinburgh City Council
Edrington Group 5 UK Sites
Element Six Production Ltd.
Elizabeth Shaw Ltd.
Encase Holding Ltd.
Encase Northern
Environmental Agency
Eternit
Euramax
Euro / DPC
Evode Ltd.
Exitech Ltd.
Explore Manufacturing
ExxonMobil 110 Sites Globally
Fenmarc Produce Ltd.
FFP Packaging Ltd.
Field Packaging Ltd.
Fortnum & Mason
Frank Wright Ltd.
Fusion Provida
Games Workshop
Gatwick Airport - Shell Aviation
GEO Adams & Co
GKN Driveshafts
GKN Hardy Spicer
The Cheese Company 4 Sites
GPS UK Ltd.
Grace Construction Products Ltd.
Greene King Brewing & Retailing
Greenway Lubricants Ltd.
Gulf News - Dubai 2 Sites
Hammonds Furniture Ltd.
Hazlewood Chilled Meals
Hazlewood Food Enterprises
Heathrow Airport - H.H.Op. Co.
Heraeus Electro-Nite
Hygrade Foods 2 UK Sites
Iceland Frozen Foods Plc
ID Data Systems Ltd.
Impact Control Systems Ltd.
J&A International
Johnson Controls
Kalmar
Kerry Aptunion
Kerry Foods 2 Sites
Kerry Ingredients
Kerrygold Company Ltd.
La Fornaia
Lafarge Lime
Lanstar Ltd.
Lawson Mardon Packaging
Lawson Mardon Star
Leicester Fire & Rescue Service
LG Philips
Linpac Storage Systems
Linread Automotive Plc.
Lion Foods Ltd.
Magners
Manor Bakeries Ltd.
Marchwood Power Ltd.
McCormick Group 2 UK Sites
Microvue Ltd.
Midland Meat Packers
Mixalloy Ltd.
Moss Plastic Parts Ltd.
Mowlem Technical Services
New Covent Garden Soup Co.
New Milton Sand & Ballast
Northern Foods
Norwich Corrugated Board Ltd 2 UK Sites
Novartis Consumer Health
On-Site Central Ltd.
Paarman Foods - South Africa
Pann Krisp
Parcelforce Coventry Hub
Parrs Confectionery
Paula Rosa Kitchens
Peartree Foods
Permabond
Permadoor
Peters Food Service
Plastic Omnium Automotive Ltd.
Plastics Manchester Ltd.
Polycast Ltd.
Poly-Flex Circuits Ltd.
Polyframe Trade
Poole Harbour Commissioners
Pork Farms Bowyers Ltd.
Pritex Ltd.
PVI Ltd.
Raven Manufacturing Ltd.
Regent GM Laboratories
Reichold UK Ltd.
REW Acton Ltd.
Relyon Ltd.
Richard Burbage Ltd.
Ricon Ltd.
RMH - Avana Bakeries
Roltech ASD.
Royal Doulton (UK) Ltd.
Royal Mail Group
S.A.T.O. (Greece)
S.H. Agricultural Engineers
SCA Packaging Ltd.
Scottish Power
Sekisui (UK) Ltd.
Shanks Chemical Services
Sheffield Care Trust
SIFE Unigate France
Sigma Aerospace Ltd.

Smart Systems
Sola Optical (UK) Ltd.
Solo Europe
Spirax Sarco
St. Ivel Ltd.
Stansted Airport - Stansted Fuelling Co.
Stansted Airport - Stansted Into Plane Ltd.
Stanton Plc.
Steetley Dolomite
Still Material Handling Ltd.
T&B Group UK and Europe
Tarmac Topblock Ltd. 2 Sites
Telford Extrusions Ltd.
Telford Foods Ltd.
Harmsworth Press 11 Sites
The Royal Free Hospital
The Royal Mail
Thompson Plastics Group
Tangerine Confectionery 6 Sites
Tornado Pty
Trans World International
TRW Lucas Varity
Tuberex Ltd.
Tucker Fasteners
Tulip UK Ltd. 17 Sites
Tyco
UK AEA Jet Facility
Unigate Dairies Ltd.
Unigate EFG Plc UK and Europe
United Utilities Industrial
UYT
Vibro Meter
Vickers Industrial Products
Vickers Systems
Viking UK Gas
Viridor Waste Management 69 Sites
Visqueen Building Products
VP Automation
W.A. Turner
Watlow Ltd.
WBB Minerals
Whitworth Bros.
Wincanton Logistics
Winkhaus (UK) Ltd.
Woodbridge Foam 3 European Sites
Xyratex
Yoplait Dairy Crest

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